
一、800型秸稈壓塊機簡介
富通新能源最新研發的800型全自動電腦數控
秸稈壓塊機,采用最新的尖端科技技術,以全自動電腦控製為核心設計理念,以實現無人化車間生產為設計目標,運用閉環負反饋PID控製理論,集中采用了電腦、電氣、電子、機械領域的多項尖端技術,成功實現了全自動、無人化、高效率、高gao智zhi能neng的de理li想xiang目mu標biao,達da到dao了le客ke戶hu夢meng寐mei以yi求qiu的de無wu人ren化hua生sheng產chan願yuan望wang,為wei組zu建jian大da規gui模mo無wu人ren化hua車che間jian提ti供gong了le堅jian強qiang的de技ji術shu後hou盾dun,為wei中zhong國guo的de生sheng物wu質zhi能neng源yuan行xing業ye的de發fa展zhan提ti供gong了le一yi條tiao前qian途tu無wu限xian光guang明ming的de通tong途tu。
二、技術參數
型號:800型;
產量:1.5~2.5t/h;
外形尺寸:3500*1600*2200mm;
配套設備:原料
皮帶輸送機、成品皮帶輸送機、電腦控製
配電櫃。
三、產品優勢
1、智能PID溫度控製
富通新能源生產的秸稈壓塊機控製係統,采用先進的電腦控溫技術,運用閉環負反饋控製係統人工智能PID算法來進行模具溫度的控製,可控製模具溫度為相對恒溫狀態,使秸稈壓塊機的生產更加穩定、操作更加簡易,為解決秸稈壓塊機南北地區差異和物料適應性提供了成功的技術方案。
2、定量智能喂料
在秸稈壓塊機工作時,輸送物料的流量必須嚴格控製,如果輸送物料過快,主機消化不了,容易出現噎機現象;如(ru)果(guo)輸(shu)送(song)物(wu)料(liao)太(tai)慢(man),主(zhu)機(ji)就(jiu)吃(chi)不(bu)飽(bao),產(chan)量(liang)就(jiu)上(shang)不(bu)去(qu)。怎(zen)樣(yang)控(kong)製(zhi)物(wu)料(liao)的(de)流(liu)量(liang)達(da)到(dao)最(zui)佳(jia)狀(zhuang)態(tai),一(yi)直(zhi)是(shi)所(suo)有(you)秸(jie)稈(gan)壓(ya)塊(kuai)機(ji)生(sheng)產(chan)廠(chang)家(jia)和(he)用(yong)戶(hu)亟(ji)待(dai)解(jie)決(jue)的(de)一(yi)個(ge)難(nan)題(ti)。我(wo)們(men)運(yun)用(yong)閉(bi)環(huan)負(fu)反(fan)饋(kui)控(kong)製(zhi)理(li)論(lun),結(jie)合(he)電(dian)腦(nao)、電氣、機ji械xie方fang麵mian的de專zhuan業ye知zhi識shi,成cheng功gong研yan發fa出chu秸jie稈gan壓ya塊kuai機ji定ding量liang智zhi能neng喂wei料liao係xi統tong,使shi物wu料liao的de輸shu送song達da到dao又you快kuai又you好hao的de最zui佳jia狀zhuang態tai,大da大da提ti高gao了le生sheng產chan效xiao率lv,保bao證zheng了le生sheng產chan的de連lian續xu運yun行xing。
3、電腦全自動控製
大型秸稈壓塊機對產品的質量和功能都有很高的要求,為了適應秸稈壓塊機向大型化發展的需要,采用了工業電腦PLC及觸摸屏控製技術,開發出了秸稈壓塊機全自動控製係統。本係統可對各條流水線上物料流量進行智能調配,對每條生產線的溫度、濕度、流量、電壓、電流、sududenggexiangcanshujinxingzhunquecekongbingxunsuzidongtiaozheng,gengjuyouziwozhenduanguzhanggongneng,yonghuhaikegenjuxuyaoduixitongdegexiangcanshulinghuoshezhi,weizujiandaxinghuawurenchejiantigonglezuijianshidejishubaozhang。
4、無人上料控製係統
dangqianzhongguolaodonglishichangyongrenchenghuang,xunzhaolaodongliyouqishixunzhaoyigenengzaihuichenjiaodadechangsuochangqigongzuodelaodongli,shinanshangjianan。futongxinnengyuanjiyonghuzhisuoji,kaifachulenengshixianwurenshangliaodekongzhixitong,shixianleshangliaodejixiehua、智能化、wurenhua,zhixuyitaichanchebiankegongyingquanbuwurenhuachejiandesuoyouliushuixiandeyuanliaoshiyong,weikehudeshengchanguanlijiejueleyongrenlaodanandenanti,weikehushixiandaguimofazhandemengxiangsaoqinglezuidadezhangai。
5、電機智能保護
zaijieganyakuaijigongzuoshi,youyugezhongyuanyin,changhuichuxianjieganyakuaijizusaixianxiang,zheshidianjijiangyinweizulitaidaerxunsufare,rubujishichuli,jianghuichuxiandianjishaohuidehouguo,duiyonghujianghuizaochenghendadejingjisunshi。weilebimianchuxianzhezhongbulianghouguo,futongxinnengyuanyunyongdianjizhinengbaohujishu,kaifachuledianjizhinengbaohuxitong。gaixitongnengzhinengpanduandianjidezhuangkuang,chuxianzusaixianxiangshikezidongqieduandianjidianyuan,duidianjiqidaobaohuzuoyong,congerbaohuleshengchanchangjiachanpindezhiliangxinyuheyonghudejingjiliyi。
6、模具重生技術
zaijieganyakuaijixingye,mojudeshiyongshoumingshiyouyigenanti,youyuyakuaijideshejiyuanliweijiyamocachengxing,zhejiujuedinglemojuyongyuanchuzaibuduandemocasunhaozhizhong,suoyiruhekefumojudemocahaosuntaidajiuchengleyigenanyiyuyuedejishunanti。futongxinnengyuantuposhejisilu,yanfachulemojuzhongshengjishu,dangmojuchuxianmosunhou,yonghuzhixuzuoyixiajiandanchuli,biankegenghuandiaomosundebufen,querdaizhideshizhanxindetongyanggaonaimodemoju,mojuhuodelezhongsheng,yonghujiandandechulibiankeshishengchanlianxudijinxing。cixiangjishudeyanfachenggong,weiyonghudejingjixiaoyidewendingzengchangtigonglezuidadebaozheng。
7、幹濕度自動控製
秸稈壓塊機對物料的幹濕度要求較嚴,如果物料過濕時,物料就不容易下去,造成燜機現象;ruguowuliaoguoganshi,jiyachengxingdemiduguoda,jiuhenrongyichuxiansaijixianxiang。zenyangduiwuliaodeganshidujinxingjingmicelianghekongzhi,shibaizaisuoyoujieganyakuaijishengchanchangjiaheyonghumianqiandeyigebukeyuyuedenanti。futongxinnengyuanyunyonggaozhoudiancibolilun,jiehedanpianjikongzhijishu,chenggongyanfachujieganyakuaijiganshiduzidongkongzhixitong,shiwuliaodeganshiduzaiyazhiguochengzhongnengtiaokongdaozuijiazhuangtai,baozhengleshengchandeshunlijinxing。cixiangjishudeyanzhichenggong,tianbuleguoneideyixiangkongbai,duijieganyakuaijizouxiangriyichengshuheshengwuzhichanyedefazhanbijiangchanshengshenyuandeyingxiang。
8、全自動供油係統
futongxinnengyuanshengchandejieganyakuaiji,duizhuzhoushangdezhoucheng,caiyongquanzidonggongyouxitongjinxingrunhua,bujinshizhujizhuandonggengjialinghuo,erqieliudongderunhuayouyenengjishiduizhouchengjiangwen,dadayanchanglezhuzhouhezhouchengdeshouming,bicaiyongdingqijiazhuhuangyourunhuadefangshigengjiabianjie,zhuzhoushoumingnengdadaotongleichanpindewubei。
9、極省電技術
jieganyakuaijidedianjigonglvda,dianfeisunhaotaidayizhishisuoyoukehubijiaotoutongdeyigenanti,futongxinnengyuanyunyongzidongkongzhijishu,nengshidianjidekongzaiyuzhongzaishidegonglvhuxiangmibu,kongzaishijieshengxialaidedianliangzaizhongzaishizuogong,weiyonghujieshengledianlixitongdesunhao,bujindadajieshengleyonghudedianfeikaizhi,erqieduibianyaqijiaoyuandeyonghuyedadatigaoleyongdianxiaolv。
10、機多用技術
在(zai)生(sheng)物(wu)質(zhi)固(gu)化(hua)成(cheng)型(xing)領(ling)域(yu),生(sheng)物(wu)質(zhi)成(cheng)型(xing)設(she)備(bei)被(bei)人(ren)為(wei)地(di)分(fen)成(cheng)了(le)兩(liang)類(lei)設(she)備(bei),第(di)一(yi)類(lei)是(shi)以(yi)壓(ya)塊(kuai)為(wei)主(zhu)的(de)秸(jie)稈(gan)壓(ya)塊(kuai)機(ji),第(di)二(er)類(lei)是(shi)以(yi)製(zhi)作(zuo)小(xiao)顆(ke)粒(li)的(de)顆(ke)粒(li)機(ji)。但(dan)市(shi)場(chang)情(qing)況(kuang)是(shi)瞬(shun)息(xi)萬(wan)變(bian)的(de),用(yong)戶(hu)的(de)需(xu)求(qiu)也(ye)是(shi)多(duo)樣(yang)化(hua)的(de),很(hen)多(duo)客(ke)戶(hu)都(dou)希(xi)望(wang)買(mai)一(yi)種(zhong)機(ji)器(qi)能(neng)生(sheng)產(chan)多(duo)種(zhong)多(duo)樣(yang)的(de)產(chan)品(pin)。富(fu)通(tong)新(xin)能(neng)源(yuan)急(ji)用(yong)戶(hu)之(zhi)所(suo)急(ji),不(bu)斷(duan)攻(gong)關(guan),終(zhong)於(yu)讓(rang)富(fu)通(tong)新(xin)能(neng)源(yuan)的(de)機(ji)器(qi)實(shi)現(xian)了(le)一(yi)機(ji)多(duo)用(yong):不僅能生產30mm×32mm的大壓塊,而且經過更換模具之後,也能生產直徑為18mm的中顆料,還能生產直徑為 10mm、12mm的小顆粒,真正實現了一機多用,為用戶的經營和銷售打開了廣闊的市場。
四、客戶現場工作視頻如下: