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大型球磨機電力拖動新方案的探討
發布時間:2026-05-07 12:40:06 來源:未知
水泥廠大型球磨機的電動機多采用繞線式電動機+液體變阻器+無功就地補償(電容器或靜止進相機)的de啟qi動dong方fang案an。同tong時shi為wei了le使shi人ren孔kong門men停ting留liu在zai指zhi定ding的de位wei置zhi,便bian於yu進jin入ru磨mo內nei檢jian修xiu和he裝zhuang球qiu,又you設she置zhi磨mo機ji輔fu助zhu傳chuan動dong裝zhuang置zhi。這zhe種zhong方fang案an雖sui實shi現xian了le無wu級ji啟qi動dong,且qie啟qi動dong電dian流liu小xiao,啟qi動dong轉zhuan矩ju大da,但dan不bu盡jin人ren意yi。一yi是shi繞rao線xian式shi電dian動dong機ji結jie構gou複fu雜za,維wei護hu量liang大da,價jia格ge昂ang貴gui;二是啟動時液體變阻器能量消耗較大,而且由於啟動時水的汽化和蒸發,需要經常測電阻和加水;三是由於存在可移動部件等傳動機構,不僅體積較大,而且需要定期檢修,故障率較高,可靠性差;四是液體變阻器受環境溫度影響較大,啟動電流控製不準確;五是同時設置輔助傳動裝置和軟啟動裝置兩套係統,造價高。借鑒大型電動機“以小拖大”軟起動方式,球磨機的拖動可以采用一種嶄新的方案,富通新能源銷售球磨機、雷蒙磨粉機等磨機機械設備。
1、新方案
zhudiandongjicaiyongputongshulongxingdiandongji,fuzhuchuandongcaiyongshuangsudianjihuocaiyongbianpintiaosu,disuyongyushirenkongmentingliuzaizhidingdeweizhi,bianyujinrumoneijianxiuhezhuangqiu;高速用於減輕主電動機啟動難度。輔助傳動電機的容量根據主電動機的靜阻轉矩、轉動慣量和要求的啟動時間來選擇。2台tai電dian機ji的de主zhu軸zhou機ji械xie連lian接jie,並bing配pei以yi超chao越yue離li合he器qi。主zhu電dian動dong機ji啟qi動dong時shi先xian把ba輔fu助zhu傳chuan動dong電dian機ji接jie入ru電dian源yuan,使shi其qi在zai高gao速su段duan運yun行xing,將jiang主zhu電dian動dong機ji拖tuo動dong至zhi較jiao高gao轉zhuan速su時shi,再zai把ba主zhu電dian動dong機ji接jie入ru電dian源yuan,2台電機的軸間連接脫開,輔助傳動電機斷電。那麼,該方案能否實現減小主電動機啟動電流的目的呢?我們不妨進行一下可行性分析。
2、可行性分析
我wo們men知zhi道dao,啟qi動dong電dian源yuan與yu偏pian心xin載zai荷he無wu關guan,但dan卻que與yu電dian機ji起qi始shi轉zhuan速su有you關guan。由you於yu磨mo機ji輔fu助zhu傳chuan動dong裝zhuang置zhi電dian動dong機ji與yu主zhu電dian動dong機ji相xiang比bi,功gong率lv較jiao小xiao,因yin此ci輔fu助zhu傳chuan動dong裝zhuang置zhi電dian動dong機ji啟qi動dong電dian流liu較jiao小xiao。在zai用yong輔fu助zhu傳chuan動dong裝zhuang置zhi讓rang磨mo機ji慢man慢man地di轉zhuan動dong起qi來lai的de同tong時shi,主zhu電dian動dong機ji也ye被bei輔fu助zhu傳chuan動dong裝zhuang置zhi拖tuo動dong轉zhuan動dong起qi來lai了le。當dang輔fu助zhu傳chuan動dong裝zhuang置zhi拖tuo動dong磨mo機ji轉zhuan動dong到dao輔fu助zhu傳chuan動dong裝zhuang置zhi電dian動dong機ji額e定ding轉zhuan速su(高速段)shi,zaikaizhudiandongji,tingfuzhuchuandongzhuangzhi。cishi,zhudiandongjideqishizhuansuweifuzhuchuandongzhuangzhidiandongjiedingzhuansu,qidongdianliujiangdadajianxiao。zheshiyinweisuizhezhudiandongjiqishizhuansudezengda,zhudiandongjidezongjixiegonglvmonidianzuzengda,qidongdianliujianxiao。
3結束語
伴ban隨sui著zhe球qiu磨mo機ji的de大da型xing化hua,拖tuo動dong球qiu磨mo機ji的de電dian動dong機ji的de功gong率lv也ye越yue來lai越yue大da,從cong幾ji百bai至zhi幾ji千qian千qian瓦wa。目mu前qian,世shi界jie上shang最zui大da的de用yong於yu水shui泥ni生sheng產chan的de球qiu磨mo機ji的de功gong率lv已yi達da10 000 kW。大da型xing球qiu磨mo機ji的de啟qi動dong問wen題ti仍reng十shi分fen突tu出chu,由you於yu繞rao線xian電dian動dong機ji比bi鼠shu籠long電dian動dong機ji啟qi動dong轉zhuan矩ju大da,因yin而er長chang期qi以yi來lai排pai斥chi鼠shu籠long型xing電dian動dong機ji拖tuo動dong大da型xing球qiu磨mo機ji的de方fang案an。這zhe種zhong方fang案an解jie決jue了le長chang期qi困kun擾rao鼠shu籠long型xing電dian動dong機ji拖tuo動dong球qiu磨mo機ji的de難nan題ti——球磨機啟動力矩大而鼠籠型電動機啟動力矩小的矛盾。盡管該方案輔助傳動電機的容量加大、投tou資zi增zeng加jia,但dan由you於yu主zhu電dian動dong機ji采cai用yong普pu通tong鼠shu籠long型xing電dian動dong機ji,並bing使shi輔fu助zhu傳chuan動dong裝zhuang置zhi兼jian具ju了le主zhu電dian動dong機ji啟qi動dong裝zhuang置zhi的de功gong能neng,省sheng去qu了le液ye體ti變bian阻zu器qi等deng主zhu電dian動dong機ji的de啟qi動dong裝zhuang置zhi,因yin而er整zheng個ge球qiu磨mo機ji的de拖tuo動dong係xi統tong投tou資zi大da幅fu度du下xia降jiang,是shi一yi種zhong簡jian單dan經jing濟ji、實用新穎的方案。