帶式輸送機運行時,膠帶跑偏是最常見的故障。造成帶式輸送機膠帶跑偏的根本原因是:膠帶所受的外力在膠帶寬度方向上的合力不為零或垂直於膠帶寬度方向上的拉應力不均勻而引起的。膠帶跑偏的規律是:“跑緊不跑鬆”、“跑高不跑低”、“跑後不跑前”。即如果膠帶兩側的鬆緊度不一樣,則膠帶向緊的一側移動;如果膠帶兩側的高低不一樣,則膠帶向高的一側移動;如果托輥支架等裝置沒有安裝與膠帶運行方向的垂直截麵上,而是一端在前,一端在後(沿膠帶運行方向),則膠帶會向後端移動。由於導致膠帶跑偏的因素很多,需要根據不同的原因區別處理。
1.tiaozhengchengzaituogunzu。daishishusongjidejiaodaizaizhenggedaishishusongjidezhongbupaopianshi,ketongguotiaozhengtuogunzudeweizhilaitiaozhengpaopian。zaishusongjizhizaoshi,tuogunzuliangcedeanzhuangkongdoujiagongchengchangkong,yibianjinxingtiaozheng。jutifangfagenju“跑後不跑前、跑高不跑低”的規律,膠帶偏向哪一側,托輥組的哪一側朝膠帶前進方向前移,或另外一側後移,或另外一側托輥支架適當加高。
2.調tiao整zheng滾gun筒tong。如ru果guo帶dai式shi輸shu送song機ji膠jiao帶dai在zai滾gun筒tong處chu跑pao偏pian,說shuo明ming滾gun筒tong的de安an裝zhuang欠qian水shui平ping,或huo滾gun筒tong一yi端duan在zai前qian一yi端duan在zai後hou。此ci時shi,應ying校xiao正zheng滾gun筒tong的de水shui平ping度du和he平ping行xing度du等deng,使shi帶dai式shi輸shu送song機ji所suo有you滾gun筒tong的de安an裝zhuang位wei置zhi必bi須xu垂chui直zhi於yu帶dai式shi運yun輸shu機ji長chang度du方fang向xiang的de中zhong心xin線xian。
3.調(tiao)整(zheng)張(zhang)緊(jin)機(ji)構(gou)。帶(dai)式(shi)輸(shu)送(song)機(ji)張(zhang)緊(jin)機(ji)構(gou)的(de)調(tiao)整(zheng)是(shi)帶(dai)式(shi)輸(shu)送(song)機(ji)膠(jiao)帶(dai)跑(pao)偏(pian)調(tiao)整(zheng)的(de)一(yi)個(ge)非(fei)常(chang)重(zhong)要(yao)的(de)環(huan)節(jie)。使(shi)用(yong)重(zhong)錘(chui)張(zhang)緊(jin)機(ji)構(gou)的(de)帶(dai)式(shi)輸(shu)送(song)機(ji),其(qi)張(zhang)緊(jin)處(chu)上(shang)部(bu)的(de)兩(liang)個(ge)改(gai)向(xiang)滾(gun)筒(tong)除(chu)應(ying)垂(chui)直(zhi)於(yu)膠(jiao)帶(dai)長(chang)度(du)方(fang)向(xiang)以(yi)外(wai),還(hai)應(ying)垂(chui)直(zhi)於(yu)重(zhong)力(li)垂(chui)線(xian),即(ji)保(bao)證(zheng)其(qi)軸(zhou)中(zhong)心(xin)線(xian)水(shui)平(ping);使用螺旋張緊或液壓油缸張緊機構的帶式輸送機,張緊滾筒的兩個軸承座應當同時平移,以保證滾筒軸線與膠帶縱向方向垂直。
4.安裝調心托輥組。調心托輥組有多種類型,如中間轉軸式、四連杆式、立li輥gun式shi等deng,其qi原yuan理li是shi采cai用yong阻zu擋dang,或huo托tuo輥gun在zai水shui平ping麵mian內nei方fang向xiang轉zhuan運yun阻zu擋dang,或huo產chan生sheng橫heng向xiang推tui力li使shi膠jiao帶dai自zi動dong向xiang心xin達da到dao調tiao整zheng膠jiao帶dai跑pao偏pian的de目mu的de。一yi般ban在zai帶dai式shi輸shu送song機ji總zong長chang度du較jiao短duan時shi或huo帶dai式shi輸shu送song機ji雙shuang向xiang運yun行xing時shi,采cai用yong此ci方fang法fa,但dan筆bi者zhe不bu推tui薦jian使shi用yong,膠jiao帶dai跑pao偏pian是shi有you其qi原yuan因yin的de,要yao從cong其qi產chan生sheng的de原yuan因yin上shang去qu解jie決jue。長chang距ju離li輸shu送song的de帶dai式shi輸shu送song機ji最zui好hao也ye不bu采cai用yong安an裝zhuang調tiao心xin托tuo輥gun組zu調tiao整zheng膠jiao帶dai跑pao,因yin為wei調tiao心xin托tuo輥gun組zu的de使shi用yong會hui對dui膠jiao帶dai的de使shi用yong壽shou命ming產chan生sheng一yi定ding的de影ying響xiang。對dui長chang距ju離li輸shu送song的de帶dai式shi輸shu送song機ji的de上shang托tuo輥gun全quan部bu采cai用yong槽cao形xing前qian傾qing托tuo輥gun,下xia托tuo輥gun全quan部bu采cai用yongV形前傾托輥,可以有效防止輸送機膠帶跑偏。
5.轉zhuan載zai點dian處chu落luo料liao位wei置zhi對dui膠jiao帶dai跑pao偏pian的de影ying響xiang。轉zhuan載zai點dian處chu物wu料liao的de落luo料liao位wei置zhi對dui帶dai式shi輸shu送song機ji膠jiao帶dai跑pao偏pian有you非fei常chang大da的de影ying響xiang,尤you其qi兩liang條tiao帶dai式shi輸shu送song機ji搭da接jie在zai水shui平ping麵mian的de投tou影ying成cheng垂chui直zhi時shi影ying響xiang更geng大da。通tong常chang應ying當dang考kao慮lv轉zhuan載zai點dian處chu上shang下xia兩liang條tiao帶dai式shi輸shu送song機ji的de相xiang對dui高gao度du,相xiang對dui高gao度du越yue低di,物wu料liao的de水shui平ping速su度du分fen量liang越yue大da,對dui下xia層ceng帶dai式shi輸shu送song機ji膠jiao帶dai的de側ce向xiang衝chong擊ji也ye越yue大da,同tong時shi物wu料liao也ye很hen難nan居ju中zhong,使shi在zai膠jiao帶dai橫heng斷duan麵mian上shang的de物wu料liao偏pian斜xie,最zui終zhong導dao致zhi膠jiao帶dai跑pao偏pian。如ru果guo物wu料liao偏pian到dao帶dai式shi輸shu送song機ji的de右you側ce,則ze膠jiao帶dai會hui向xiang左zuo側ce跑pao偏pian,反fan之zhi亦yi然ran。在zai工gong藝yi設she計ji過guo程cheng中zhong應ying盡jin可ke能neng地di加jia大da兩liang條tiao帶dai式shi輸shu送song機ji的de相xiang對dui高gao度du,在zai受shou到dao空kong間jian位wei置zhi限xian製zhi時shi,運yun輸shu機ji的de上shang下xia溜liu槽cao、導料槽等件的形式與尺寸更應認真考慮,一般導料槽的寬度應為帶式輸送機寬度的三分之二左右比較合適。
6.調tiao整zheng膠jiao帶dai。帶dai式shi輸shu送song機ji的de膠jiao帶dai是shi輸shu送song機ji的de曳ye引yin構gou件jian和he承cheng載zai構gou件jian。隨sui著zhe使shi用yong輸shu送song機ji運yun送song物wu料liao的de距ju離li越yue來lai越yue長chang,輸shu送song機ji膠jiao帶dai的de接jie頭tou也ye越yue來lai越yue多duo,如ru果guo膠jiao帶dai接jie頭tou對dui中zhong度du超chao出chu了le規gui定ding的de範fan圍wei或huo膠jiao帶dai接jie縫feng不bu平ping行xing,會hui使shi膠jiao帶dai的de兩liang側ce拉la力li不bu一yi致zhi,造zao成cheng膠jiao帶dai跑pao偏pian。調tiao整zheng方fang法fa是shi重zhong新xin修xiu整zheng膠jiao帶dai或huo更geng換huan新xin的de膠jiao帶dai。
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