1.1shusongdaishusongdaizaidaishishusongjizhong，jishichengzaigoujianyoushiqianyingoujian，tabujinyaoyouchengzainengli，haiyaoyouzugoudeqiangdu。shusongdaiyouxintihefugaicenggoucheng，xintichengshoulali，fugaicengbaohuxintibushousunshanghefushi。
1.2托輥和支架它的作用是支承膠帶和膠帶上所承載的物料。使膠帶保持在一定垂度下平穩地運行。
1.3傳動裝置它是將電動機的轉矩傳給膠帶，使膠帶連續運動的裝置。它由電動機、傳動滾筒、聯軸器、jiansuqidengzucheng。suizheshusongjiyunshunenglidetigao。yunshujulidejiachang，diandongjidegonglvzaibuduanzengjia，duodiandongjichuandongyezaizhujianzengduo。caiyongduodiandongjichuandong，keyijianshaochuandongzhuangzhidegaoduhekuandu。chuandongguntongshichuandidonglidezhuyaobujian，tayoudanguntongheshuangguntongzhifen。danguntongchuandongjuyouchuandongxitongjiandan、部件少等優點。
1.4拉緊裝置它的作用是：保bao證zheng膠jiao帶dai具ju有you足zu夠gou的de張zhang力li使shi滾gun筒tong和he膠jiao帶dai產chan生sheng必bi要yao的de摩mo擦ca力li，限xian製zhi膠jiao帶dai在zai各ge支zhi架jia間jian的de垂chui度du，使shi輸shu送song機ji正zheng常chang工gong作zuo。常chang用yong的de拉la緊jin裝zhuang置zhi有you機ji械xie拉la緊jin式shi和he重zhong錘chui拉la緊jin式shi兩liang種zhong。
1.5清掃裝置膠帶輸送機運轉時，清掃膠帶、滾(gun)筒(tong)和(he)托(tuo)輥(gun)上(shang)的(de)髒(zang)物(wu)非(fei)常(chang)重(zhong)要(yao)，因(yin)為(wei)髒(zang)物(wu)會(hui)引(yin)起(qi)膠(jiao)帶(dai)跑(pao)偏(pian)和(he)運(yun)轉(zhuan)部(bu)件(jian)嚴(yan)重(zhong)磨(mo)損(sun)。通(tong)常(chang)在(zai)卸(xie)載(zai)滾(gun)筒(tong)的(de)後(hou)麵(mian)，設(she)置(zhi)刮(gua)板(ban)清(qing)掃(sao)膠(jiao)帶(dai)的(de)髒(zang)汙(wu)麵(mian)，或(huo)在(zai)卸(xie)載(zai)滾(gun)筒(tong)的(de)底(di)部(bu)裝(zhuang)設(she)回(hui)轉(zhuan)刷(shua)進(jin)行(xing)清(qing)掃(sao)。
2、帶式輸送機常見故障分析及處理
2.1輸送帶跑偏現象的處理方法①shusongdaipaopiandeyuanyin。shusongdaiyunxingyikaodeshishusongdaiyuguntongjituogunzhijiandemocali，lilunshangguntongjituogundehuizhuanzhongxinxuyushusongdaidezongxiangzhongxinchengzhijiaojiechu，erqietuogunjiguntongbixujuyouyishusongdaizhongxinxianweiduichengdezhijing。danzaishijizhongjiuhuichuxiangezhongwucha，youyujijiajishusongdaidenaoqu，yunxingshishusongdaiyuguntongjituogundejiechutiaojianjiufashenglebianhua。②輸送帶跑偏的處理方法。a．調整承載托輥組。皮帶機的皮帶在整個皮帶輸送機的中部跑偏時可調整托輥組的位置來調整跑偏；在zai製zhi造zao時shi托tuo輥gun組zu的de兩liang側ce安an裝zhuang孔kong都dou加jia工gong成cheng長chang孔kong，以yi便bian進jin行xing調tiao整zheng。具ju體ti方fang法fa是shi皮pi帶dai偏pian向xiang哪na一yi側ce，托tuo輥gun組zu的de哪na一yi例li朝chao皮pi帶dai前qian進jin方fang向xiang前qian移yi，或huo另ling外wai一yi側ce後hou移yi。皮pi帶dai向xiang上shang方fang向xiang跑pao偏pian，則ze托tuo輥gun組zu的de下xia位wei處chu應ying當dang向xiang左zuo移yi動dong，托tuo輥gun組zu的de上shang位wei處chu向xiang右you移yi動dongob．安裝調心托輥組。調心托輥組有多種類型如中間轉軸式、四連杆式、立(li)輥(gun)式(shi)等(deng)，其(qi)原(yuan)理(li)是(shi)采(cai)用(yong)阻(zu)擋(dang)或(huo)托(tuo)輥(gun)在(zai)水(shui)平(ping)麵(mian)方(fang)向(xiang)轉(zhuan)動(dong)阻(zu)擋(dang)或(huo)產(chan)生(sheng)橫(heng)向(xiang)推(tui)力(li)使(shi)皮(pi)帶(dai)自(zi)動(dong)向(xiang)心(xin)達(da)到(dao)調(tiao)整(zheng)皮(pi)帶(dai)跑(pao)偏(pian)的(de)目(mu)的(de)。一(yi)般(ban)在(zai)皮(pi)帶(dai)輸(shu)送(song)機(ji)總(zong)長(chang)度(du)較(jiao)短(duan)時(shi)或(huo)皮(pi)帶(dai)輸(shu)送(song)機(ji)雙(shuang)向(xiang)運(yun)行(xing)時(shi)采(cai)用(yong)此(ci)方(fang)法(fa)比(bi)較(jiao)合(he)理(li)，原(yuan)因(yin)是(shi)較(jiao)短(duan)皮(pi)帶(dai)輸(shu)送(song)機(ji)更(geng)容(rong)易(yi)跑(pao)偏(pian)並(bing)且(qie)不(bu)容(rong)易(yi)調(tiao)整(zheng)。而(er)長(chang)皮(pi)帶(dai)輸(shu)送(song)機(ji)最(zui)好(hao)不(bu)采(cai)用(yong)此(ci)方(fang)法(fa)，因(yin)為(wei)調(tiao)心(xin)托(tuo)輥(gun)組(zu)的(de)使(shi)用(yong)會(hui)對(dui)皮(pi)帶(dai)的(de)使(shi)用(yong)壽(shou)命(ming)產(chan)生(sheng)一(yi)定(ding)的(de)影(ying)響(xiang)。c．調整驅動滾筒與改向滾筒位置。它的調整是皮帶跑偏調整的重要環節。因為一條皮帶輸送機至少有2-5geguntong，suoyouguntongdeanzhuangweizhibixuchuizhiyupidaishusongjichangdufangxiangdezhongxinxian，rongpianxieguodabiranfashengpaopian。qitiaozhengfangfayutiaozhengtuogunzuleisi。duiyutoubuguntongrupidaixiangguntongdeyoucepaopian，zeyoucedezhouchengzuoyingdangxiangqianyidong，pidaixiangguntongdezuocepaopian，zezuocedezhouchengzuoweidangxiangqianyidong，xiangduiyingdeyekejiangzuocezhouchengzuohouyihuoyoucezhouchengzuohouyi。weibuguntongdetiaozhengfangfayutoubuguntongganghaoxiangfan。d．zhangjinzhuangzhidetiaozheng。zhongchuizhangjinchushangbudelianggegaixiangguntongchuyingchuizhiyupidaichangdufangxiangyiwaihaiyingchuizhiyuzhonglichuixian，jibaozhengqizhouzhongxinxianshuiping。shiyongluoxuanzhangjinhuoyeyayougangzhangjinshi，zhangjinguntongdelianggezhouchengzuoyingdangtongshipingyiyibaozhengguntongzhouxianyupidaizongxiangfangxiangchuizhi。jutidepidaipaopiandetiaozhengfangfayuguntongchudetiaozhengleisi。
2.2帶式輸送機的撒料①凹(ao)段(duan)輸(shu)送(song)帶(dai)懸(xuan)空(kong)時(shi)的(de)撒(sa)科(ke)。當(dang)凹(ao)段(duan)曲(qu)率(lv)半(ban)徑(jing)較(jiao)小(xiao)時(shi)會(hui)使(shi)輸(shu)送(song)帶(dai)產(chan)生(sheng)懸(xuan)空(kong)，此(ci)時(shi)輸(shu)送(song)帶(dai)成(cheng)槽(cao)情(qing)況(kuang)發(fa)生(sheng)變(bian)化(hua)，因(yin)為(wei)輸(shu)送(song)帶(dai)已(yi)經(jing)離(li)開(kai)了(le)槽(cao)形(xing)托(tuo)輥(gun)組(zu)，一(yi)般(ban)槽(cao)角(jiao)變(bian)小(xiao)，使(shi)部(bu)分(fen)物(wu)料(liao)撒(sa)出(chu)來(lai)。因(yin)此(ci)，在(zai)設(she)計(ji)階(jie)段(duan)應(ying)盡(jin)可(ke)能(neng)地(di)采(cai)用(yong)較(jiao)大(da)的(de)凹(ao)段(duan)曲(qu)率(lv)半(ban)徑(jing)來(lai)避(bi)免(mian)此(ci)類(lei)情(qing)況(kuang)的(de)發(fa)生(sheng)。如(ru)在(zai)堆(dui)料(liao)機(ji)設(she)備(bei)上(shang)為(wei)了(le)縮(suo)短(duan)尾(wei)車(che)而(er)將(jiang)此(ci)處(chu)凹(ao)段(duan)設(she)計(ji)成(cheng)無(wu)圓(yuan)弧(hu)過(guo)渡(du)區(qu)間(jian)，當(dang)輸(shu)送(song)帶(dai)寬(kuan)度(du)選(xuan)用(yong)餘(yu)角(jiao)較(jiao)小(xiao)時(shi)就(jiu)比(bi)較(jiao)容(rong)易(yi)撒(sa)料(liao)。②轉zhuan載zai點dian處chu的de撒sa料liao。這zhe主zhu要yao是shi在zai導dao料liao槽cao，落luo料liao鬥dou等deng處chu。如ru帶dai式shi輸shu送song機ji嚴yan重zhong過guo載zai，帶dai式shi輸shu送song機ji的de導dao料liao槽cao擋dang料liao橡xiang膠jiao裙qun板ban損sun壞huai，導dao料liao槽cao處chu鋼gang板ban設she計ji時shi距ju輸shu送song帶dai較jiao遠yuan橡xiang膠jiao裙qun板ban比bi較jiao長chang使shi物wu料liao衝chong出chu導dao料liao槽cao。以yi上shang情qing況kuang可ke以yi在zai控kong製zhi運yun送song能neng力li、加強維護保養上得到解決。③輸(shu)送(song)帶(dai)跑(pao)偏(pian)時(shi)的(de)撒(sa)料(liao)。這(zhe)主(zhu)要(yao)是(shi)因(yin)為(wei)輸(shu)送(song)帶(dai)在(zai)運(yun)行(xing)時(shi)兩(liang)個(ge)邊(bian)緣(yuan)高(gao)度(du)發(fa)生(sheng)了(le)變(bian)化(hua)，一(yi)邊(bian)高(gao)，一(yi)邊(bian)低(di)，物(wu)料(liao)從(cong)低(di)的(de)一(yi)邊(bian)撇(pie)車(che)，處(chu)理(li)的(de)方(fang)法(fa)是(shi)調(tiao)整(zheng)輸(shu)送(song)帶(dai)的(de)跑(pao)偏(pian)現(xian)象(xiang)。
2.3減速機的斷軸減速機斷軸發生主要有以下原因，①高(gao)速(su)軸(zhou)不(bu)同(tong)心(xin)。電(dian)機(ji)軸(zhou)與(yu)減(jian)速(su)機(ji)高(gao)速(su)軸(zhou)不(bu)同(tong)心(xin)時(shi)會(hui)使(shi)減(jian)速(su)機(ji)輸(shu)入(ru)軸(zhou)增(zeng)加(jia)徑(jing)向(xiang)載(zai)荷(he)，加(jia)大(da)軸(zhou)上(shang)的(de)彎(wan)矩(ju)，長(chang)期(qi)運(yun)轉(zhuan)會(hui)發(fa)生(sheng)斷(duan)軸(zhou)現(xian)象(xiang)。在(zai)安(an)裝(zhuang)與(yu)維(wei)修(xiu)時(shi)應(ying)仔(zai)細(xi)調(tiao)整(zheng)其(qi)位(wei)置(zhi)，保(bao)證(zheng)兩(liang)軸(zhou)同(tong)心(xin)。②減jian速su機ji高gao速su軸zhou設she計ji上shang強qiang度du不bu夠gou。這zhe種zhong情qing況kuang一yi般ban發fa生sheng在zai軸zhou肩jian處chu，由you於yu此ci處chu有you過guo渡du圓yuan角jiao，極ji易yi發fa生sheng疲pi勞lao損sun壞huai，如ru圓yuan角jiao過guo小xiao會hui使shi減jian速su機ji在zai較jiao短duan的de時shi間jian內nei斷duan軸zhou，斷duan軸zhou後hou的de斷duan口kou通tong常chang比bi較jiao平ping齊qi。發fa生sheng這zhe種zhong情qing況kuang應ying當dang更geng換huan或huo修xiu改gai減jian速su機ji的de設she計ji方fang案an。③雙電機驅動情況下的斷軸。雙電機驅動是在同一個驅動情況下的斷軸。雙電機驅動是在同一個驅動滾筒上裝有2台減速機和2台tai電dian機ji。在zai減jian速su機ji高gao速su軸zhou設she計ji或huo選xuan用yong餘yu量liang較jiao小xiao時shi比bi較jiao容rong易yi發fa生sheng斷duan軸zhou現xian象xiang。過guo去qu帶dai式shi輸shu送song機ji驅qu動dong不bu采cai用yong液ye力li藕ou合he器qi此ci類lei情qing況kuang較jiao易yi發fa生sheng，原yuan因yin是shi2台電機在啟動與運行時速度同步和受力均衡難以保證。采用液力耦合器，斷軸現象就較少發生了。
2.4膠帶機皮帶打滑這主要是因為膠帶機的張緊裝置張緊不到位引起，處理方法是①使(shi)用(yong)重(zhong)錘(chui)張(zhang)緊(jin)裝(zhuang)置(zhi)的(de)皮(pi)帶(dai)運(yun)輸(shu)機(ji)在(zai)皮(pi)帶(dai)打(da)滑(hua)時(shi)可(ke)添(tian)加(jia)配(pei)重(zhong)來(lai)解(jie)決(jue)，添(tian)加(jia)到(dao)皮(pi)帶(dai)不(bu)打(da)滑(hua)為(wei)止(zhi)。但(dan)不(bu)應(ying)添(tian)加(jia)過(guo)多(duo)，以(yi)免(mian)使(shi)皮(pi)帶(dai)承(cheng)受(shou)不(bu)必(bi)要(yao)的(de)過(guo)大(da)張(zhang)力(li)而(er)降(jiang)低(di)皮(pi)帶(dai)的(de)使(shi)用(yong)周(zhou)名(ming)。②使用螺旋張緊或液壓張緊的皮帶運輸機出現打滑時可調整張緊形成來增大張緊力。當張緊行程不夠時可將皮帶截去一段重新進行硫化。
剛安裝時要對膠帶機正確安裝，安裝時應校正滾筒的水平度和平等度，傳動滾筒、轉向滾筒的安裝要求其寬度中心線與膠帶中線重合度不超過2mm，其軸心線與膠帶中線的垂直度不超過滾筒寬度的千分之二，滾筒軸的水平度不超過0.3/10000安an裝zhuang後hou還hai要yao及ji時shi進jin行xing空kong重zhong載zai調tiao式shi方fang可ke使shi用yong。在zai膠jiao帶dai機ji選xuan用yong上shang要yao用yong國guo家jia確que認ren的de合he格ge產chan品pin，避bi免mian由you設she備bei製zhi造zao精jing度du不bu夠gou而er引yin起qi的de事shi故gu。膠jiao帶dai機ji的de電dian氣qi設she備bei安an裝zhuang時shi也ye要yao嚴yan格ge按an照zhao有you關guan規gui定ding進jin行xing，以yi防fang止zhi電dian氣qi設she備bei安an裝zhuang不bu當dang引yin發fa事shi故gu。還hai應ying安an裝zhuang膠jiao帶dai跑pao偏pian的de監jian測ce裝zhuang置zhi，提ti醒xing維wei修xiu人ren員yuan采cai取qu措cuo施shi。
相關輸送機產品：
1、皮帶輸送機
2、刮板輸送機
3、鬥式提升機
